Snow, Ice, and Your Roof: The Ultimate Guide to Winter Readiness

Winter is a season that brings with it the beauty of snowfall, the comfort and joy of the holidays, and the promise of new beginnings with the start of a new year. However, for business owners, it also brings the challenge of ensuring that their premises, especially the roof, are ready to withstand the harsh weather conditions that Northern Michigan winters can bring. In this guide, we will break down the critical items you should be aware of as a business owner to ensure the winter readiness of your business’s roof.

The True Impact of Snow and Ice

Snow and ice have a significant impact on the structural integrity and overall safety of your business’s roof. The accumulation of snow can lead to excessive weight on the roof, while ice can cause water damage and create hazardous conditions. It’s crucial to understand the potential risks and take proactive measures to mitigate these issues.

Regular Roof Inspections

Regular roof inspections are a cornerstone of maintaining a safe and functional roof during the winter months. It’s advisable to have a professional roof inspection conducted in the fall, before the onset of winter. This inspections will identify any existing issues such as leaks, loose shingles, or other damage that could be further aggravated by snow and ice. 

Cleaning and Maintenance

Keeping your roof clean and well-maintained is essential for preventing problems during the winter months. This includes cleaning out gutters and downspouts to ensure proper drainage, removing debris from the roof, and repairing any damage. A clean, well-maintained roof is less likely to suffer damage from snow and ice accumulation. 

Snow Removal

Prompt snow removal is crucial to prevent excessive weight and potential collapse of your roof. It’s advisable to have a snow removal plan in place, which may include hiring a professional snow removal service. Additionally, it’s important to know the weight capacity of your roof and monitor snow accumulation to ensure it stays within safe limits. 

Ice Dam Prevention

Ice dams are ridges of ice that form at the edge of a roof and prevent melting snow from draining off the roof. They can cause water to backup behind the dam and leak into the building, causing water damage. Proper insulation and ventilation can prevent ice dams. 

Investing in a High-Quality Roofing System

Investing in a high-quality roofing system with good insulation and a waterproof membrane can significantly reduce the risks associated with snow and ice. At Springfield, we can determine the best roofing system to fit your business’s needs. We specialize in flat and low sloped roofs, sloped roofs, and metal retrofit roofs that minimize tears offs and help resist snow build up. 

Emergency Preparedness

All this said, even despite your best efforts, emergencies can still occur. It’s important to have an emergency response in place, including who to call for repairs and having a budget set aside for unexpected expenses. Being prepared for emergencies will help minimize the impact on your business, ensure a swift recovery, and further prevent damage to your business. 

Educating Your Staff

For many businesses, roofs are “out of sight, out of mind” until problems arise. Educating your staff about the importance of roof maintenance and winter readiness is also crucial. Ensure that your team knows the proper procedures for snow removal, reporting potential issues, and responding to emergencies. Additionally, it’s critical that your team is safe when stepping foot on the roof – even in tough weather conditions. Springfield Smart Ladder Rests are a simple, low-cost, maintenance-free way to provide a stable, secure ladder fall-protection system. 

Winter readiness is a crucial aspect of maintaining a safe and functional business environment. By taking proactive steps to prepare your business’s roof for even Michigan’s toughest season, you can ensure the safety of your staff, minimize damage and reduce the risk of costly repairs. Need to get prepared for the upcoming winter? Contact our team of experts today at 231-263-5300 to get started. 

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Embracing Sustainability with a White Roofing System

With scorching temperatures across the board this summer, your business may be feeling the heat – both figuratively and literally. However, we have a cool, sustainable and energy-efficient solution that can help your business combat this issue: the White Commercial Roof. There are a number of benefits of opting for this eco-friendly roofing solution that not only keeps your building cool but also reduces energy consumption and contributes to a greener environment.

1. Tackling Heat Waves Head-On

With temperatures off the charts this summer, keeping your building(s) cool can be an uphill battle. Thankfully, Springfield has a solution specifically designed to address this challenge. By adopting a white roof, you can shield your business against the intense heat by reflecting sunlight away from the building, maintaining cooler indoor temperatures, creating a more comfortable work environment, and easing the burden on your HVAC system.

2. Duro-Last: The Ultimate Eco-Friendly Choice

Choosing a white roof means embracing sustainability and reducing your building’s carbon footprint. When considering a white commercial roof, the Duro-Last white membrane stands out as an excellent option. Not only does it provide superior protection against the elements, but it also boasts outstanding eco-friendly features. One notable advantage is its ability to be re-roofed over existing roofs, reducing the need for costly tear-offs and minimizing waste generation. Moreover, at the end of its lifespan, the Duro-Last white membrane can be recycled, further reducing its impact on landfills.

3. Cost-Effective and Long-Lasting Solution

Besides energy savings, the durability of a white commercial roof like the Duro-Last membrane makes it a cost-effective choice in the long run. Its ability to withstand harsh weather conditions ensures it remains in excellent condition for an extended period, reducing the need for frequent repairs or replacements. 

The benefits of Springfield’s white commercial roofs are undeniable. By choosing to “go green” with a white roof, businesses can effectively combat rising temperatures, reduce energy consumption, and lower HVAC cooling costs. The Duro-Last white membrane, with its impressive reflectivity and recyclability, proves to be an eco-friendly and durable option that offers long-term value. 

Embrace the cool revolution of white roofs and make a lasting, positive impact on your business’ climate and future. Contact Springfield today to get started.

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Planning for Your Spring Roofing Project

Spring is just around the corner, which means it’s time to start thinking about your commercial roofing needs for the upcoming season. Whether you’re looking to repair a damaged roof or replace an outdated one, proper planning, and preparation are key to ensuring a successful project.

Here are some tips to help you plan for your spring commercial roofing project: 

  1. Assess your roof’s condition. Before you start any roofing project, it’s important to assess the current condition of your roof – especially after a long Michigan winter. This can include inspecting for any damage, leaks, or other issues that may need to be addressed before your project can begin.
  2. Set your budget. Work with the appropriate parties on your team to determine how much your business can spend on its upcoming roofing project. Costs to consider include the cost of materials, labor, permits, and any other expenses that may be associated with the project. During budget planning, consider consulting a certified tax specialist to learn about the number of ways to deduct your new roofing system from your taxes immediately.
  3. Contact a qualified commercial roofing company immediately. Once you know your facility needs and budget, contact a qualified commercial roofing company like Springfield to begin conversations about your project immediately. Qualified roofing companies, especially those with a long history of satisfied customers, typically begin booking jobs before the season begins. To ensure your project is completed safely, efficiently, and timely, start a dialogue with a qualified company as soon as possible.
  4. Choose the right materials. When it comes to commercial roofing, there are a variety of materials to choose from. Each has its advantages and disadvantages, so choosing the one that best fits your needs and budget is important. Springfield offers a number of re-roof solutions that are designed to fit and serve your business.
  5. Plan for maintenance. Once your project is complete, the work isn’t over. It’s important to plan for ongoing maintenance to keep your roof in good condition. This includes regular inspections, cleaning, debris removal, and repairs as needed. Springfield can work with you to create a maintenance program that suits your business needs – and provides emergency response for urgent roofing problems.

By planning ahead, you can get the most out of your investment and keep your building safe and secure for years to come. At Springfield, we know every roof is different. Our team of experts is standing by to design a perfect, custom solution for your building – contact us today to get started.

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3 Tips to Prepare Your Commercial Roof for Spring

3 Tips to Prepare Your Commercial Roof for Spring

It’s no secret that America’s beloved (and definitely qualified) groundhog meteorologist saw his shadow and winter is here for a bit longer than we all might enjoy. However, it’s time to start thinking warm thoughts and preparing your commercial roof for spring. Consider these three tips as you head into preparing your business for those warmer months. 

Springfield Tip #1: Conduct a Thorough Inspection

Before starting any work, it’s important to conduct a safe and thorough inspection of your commercial roof to identify any areas that may be prone to debris accumulation. Once you’ve identified these areas, you will need to determine if you can safely remove the debris and/or clear drainage systems to ensure proper water flow. 

Springfield Tip #2: Clearing Debris 

Damp leaves are putting your commercial flat roof and drainage system at risk. If you can safely remove debris that may have accumulated over the winter months, you should do so. Winter debris, such as leaves, branches, and other various items, can block your drainage systems and cause water to accumulate on your commercial roof. If left unchecked, this can often lead to leaks, water damage, and even structural damage. 

Springfield Tip #3: Address Any Damage

At Springfield, we always say, “A well-maintained roof lasts twice as long as those that do not.” It’s no secret that Northern Michigan winters are tough on your commercial roof between the elements and temperature fluctuation. Even the smallest moisture in just the tiniest place can cause severe damage if left unattended. Repair any leaks and address any issues with flashing or other roofing components – your roof (and wallet) will thank you. 

While these tips are a great way to spring into seasonal roof maintenance, nothing beats a professional inspection. Springfield understands the problems that can be caused by a Michigan winter, and more importantly, can identify potential issues that may have gone unnoticed. Call our team today to see how our roofing experts will ensure your roof is in good condition and ready to withstand the challenges of the upcoming season. 

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Trocal PVC roofing

Commercial Roofing Highlight: Trocal PVC

What is PVC Roofing?

PVC roofing (PolyVinyl Chloride) is a single-ply roofing system primarily found on flat or low-sloped commercial/industrial roofs. PVC membranes fall into a broader category of thermoplastic membranes. PVC roofing systems originated in 1966 from a German company called Trocal. While Trocal was the first to market, their systems were plagued with problems that modern formulas like those created by Duro-Last® don’t experience.

The Trocal Roofing System was extremely popular in the late 80’s and early 90’s, but proved costly when it began to fail prematurely due to plasticizer loss. Once PVC plasticizer evaporates, the membrane becomes brittle and shrinks, causing failure in multiple ways.

Trocal PVC Roofing Problems:

Shrinking (and Brittle)

As this obsolete PVC roofing material shrinks and becomes tighter, it pulls on the edge detail and either pulls itself off of the edge of the building, or fails under its own force and shatters. Many roofs exhibit this type of failure.

Outdated PVC membrane shrinkage often pulls the material away from the edges causing “tenting” along the walls. The force of the shrinking material can even cause the top course (row) of block to become broken and dislodged.

Discoloration and a distinct change in the texture of this PVC roof membrane provide evidence of complete plasticizer loss. When this occurs, the material pulls very tight on the fixed points of the roof and eventually results in a catastrophic failure.

Pressure Points

Roof penetration flashings, most notably the corners, are frequently made from a much weaker material that can be easily bent around a corner.

As the Trocal system shrinks, it puts a tremendous amount of pressure on the fixed points, such as HVAC units, and easily pulls the corners apart. Many unit and pipe flashings fail in this way.

Ballast Problems

Some installations of a PVC roof membrane involve a ballast weight such as river rock. Suspected leaks on a ballasted roof can be difficult to locate. With ballasted PVC roof repairs, removing ballast to locate the leak runs a risk of causing additional leaks.

Over the years, freeze/thaw cycles frequently caused the once smooth river rock to break into jagged, sharp blades. The weight from snow and foot traffic can push these sharp rocks into the Trocal membranes and cause punctures.

For these reasons, roof ballast is best positioned as the method of last resort for membranes. When mechanical fasteners or adhesives are not possible, then it is best suited.

After a Trocal PVC failure

We’ve helped numerous customers that had painful experiences with Trocal PVC roofing that’s failed. We understand the frustrations and fears associated with the failures.

Some customers are apprehensive about trying a PVC roofing solution after having a painful experience with a failed Trocal PVC membrane. Plenty of customers felt this way. What they found was that Trocal didn’t have the technology and chemistry right to prevent plasticizer loss when their roof was installed.

Process and technology have changed in the 21st century. While Duro-Last® has best-in-class warranties starting at 15 years, we have roofs that are 25+ years old that are still performing well with regular maintenance.

Our Best Recommendation

For a permanent, warranted solution, we recommend installing a complete mechanically-fastened Springfield SmartRoof™ System. SmartRoof™ utilizes custom-fabricated Duro-Last® PVC roofing far superior to the problematic Trocal systems, and even other modern PVC systems. Duro-Last® PVC is formulated and tested to withstand harsh sunlight without losing its plasticizer.

The Springfield SmartRoof™ System is entirely maintenance free.* Certified Springfield technicians will install this system, and completed in strict accordance with the manufacturer’s specifications. It will be 100% inspected by the Springfield Team, and then by an inspector from the manufacturer. The manufacturer will then award a full 20-year warranty, which is the best on the market.

Springfield Smart Roof*Annual inspections and debris removal are recommended and included at no charge for the first two years of your roof’s life. These inspections help us track the performance of your roofing system and also keep abreast of any new developments that could occur over time. Please contact your Project Manager to schedule your inspections.

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Modified Bitumen (MOD) roofing

Commercial Roofing Highlight: Modified Bitumen (MOD) Roofing Systems

Modified Bitumen (MOD) roofing systems are a petroleum-based roofing system in which mastics are heated to a liquid state, applied to felt, and then bundled into rolls which are either mopped or torched onto the roof substrate.

Common Problems

Any petroleum based roofing system is constantly curing. The solvents that keep it pliable are continually evaporating. Exposure to ponding water and UV radiation accelerate this process. In a MOD, when the solvents evaporate, the layers begin to delaminate; the system shrinks, cracks, and blisters.

Standing Water

Standing water is a very adverse condition for a MOD as the presence of water dramatically accelerates the curing process, and also attacks the seams. If the existing roof deck is not sloped appropriately or if there is no tapered insulation system to promote positive drainage, the existence of standing water will shorten the lifespan of the roof.

One indication that water has penetrated the membrane of a modified bitumen roofing system is the appearance of “blisters” on the roof’s membrane.

Edges and Flashings

MOD is a very rigid roofing system, and installers need great care and skill to effectively waterproof a horizontal to vertical transition. Even in well-installed systems, the details are frequently compromised by building movement and seam failure.

With a MOD, penetration flashings are commonly problematic. This is primarily due to the use of rigid and dissimilar materials to make this critical transition. As the mastic used to seal the seams in the MOD ages, it loses its ability to absorb the building movement pulls it apart.

Our Best Recommendation

For a permanent, warranted solution, we recommend installing a complete mechanically-fastened Springfield SmartRoof™ System.

The Springfield SmartRoof™ System is entirely maintenance free.* Certified Springfield technicians will install this system, and completed in strict accordance with the manufacturer’s specifications. It will be 100% inspected by the Springfield Team, and then by an inspector from the manufacturer. The manufacturer will then award a full 20-year warranty, which is the best on the market.

Springfield Smart Roof*Annual inspections and debris removal are recommended and included at no charge for the first two years of your roof’s life. These inspections help us track the performance of your roofing system and also keep abreast of any new developments that could occur over time. Please contact your Project Manager to schedule your inspections.

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Exposed Fastener Metal Roof

Commercial Roofing Highlight: Exposed Fasteners Metal Roof

Pre-engineered metal buildings are often constructed with a fluted-steel roof deck which is a Metal roof with exposed fasteners. In this configuration, the metal acts as the waterproofing layer fastened to the purlins with exposed fasteners.

Exposed fasteners rely on the integrity of a gasket at every fastener to prevent water penetration. Many fastening points means many possible points of possible/eventual failure. Often, failure accelerates by UV degradation of this seal.

Maintenance is extraordinarily critical on this type of roof. Sometimes maintenance leads to removing/replacing all of the fasteners and gaskets.

The Problem of Movement

With metal buildings, the roof panels can expand and contract up to 3/8” with variations in temperature, putting a tremendous amount of pressure on the exposed fasteners. Also, metal buildings flex and move a great deal due to the wind. As the panels work back and forth, fasteners loosen and do not hold the metal panels firmly in place, creating an opportunity for leaks. A majority of these fasteners then lose their neoprene washer.

Aging and Leaking

When metal roofing systems age, penetration flashings are notoriously problematic. As the seams age, gaskets become brittle and shrink, eventually opening seams to the elements. Attempts to remedy this deficiency by applying different types of roofing mastic to the penetrations don’t prove successful for the long term. Each subsequent layer of mastic becomes increasingly less effective as it relies on the previous mastic application to adhere to the flashing.

Insulation and Ice

On these types of buildings, a great deal of heat escapes through the roof because of the building’s insufficient insulation. This leads to severe ice buildup in the winter. In addition to the ice problem, the inadequate insulation also causes the heating bills to be much higher than if the building was adequately insulated.

Damage and Hazard

As the heat escapes through the decking, it causes any accumulated snow to melt. The snowmelt runs down the roof to the eave, which is outside the exterior wall and below freezing. The water freezes and creates an ice dam which continues to grow as more water runs down the roof. As water builds up behind the ice dam, it begins to flow into the fastener holes and between panels that are missing mastic. This causes water to leak into the building and run down the inside of the wall. The ice, along with attempts to remove it, typically cause severe damage to the roof edge.

Under the Roof

Internal condensation is also a concern, as the metal deck is much colder than the air inside the building. As the warm moist air rises, it condenses on the underside of the roof deck (ceiling) and drips into the insulation and room below. Water damage and mold concerns are natural consequences.

Our Best Recommendation

For a permanent, warranted solution, we recommend installing a complete mechanically-fastened Springfield SmartRoof™ System.

The Springfield SmartRoof™ System is entirely maintenance free.* Certified Springfield technicians will install this system, and completed in strict accordance with the manufacturer’s specifications. It will be 100% inspected by the Springfield Team, and then by an inspector from the manufacturer. The manufacturer will then award a full 20-year warranty, which is the best on the market.

Springfield Smart Roof*Annual inspections and debris removal are recommended and included at no charge for the first two years of your roof’s life. These inspections help us track the performance of your roofing system and also keep abreast of any new developments that could occur over time. Please contact your Project Manager to schedule your inspections.

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Commercial Roofing Highlight: EPDM Roofing

What is EPDM Roofing?

Ethylene Propylene Diene Monomer (EPDM) is a petroleum-based “rubber” or ethylene, propylene, dione monomer.

EPDM Roofing System Problems:

Improper installation

EPDM is a popular choice in the industry because it can be purchased by a licensed installer with a warranty or it can be purchased by anyone at a big-box store.

The improper installation often leads to seam failure, adhesive failure, or both. Depending on how your EPDM roof was installed, the resulting leaks may be difficult to locate. EPDM systems are installed in one (or a combination) of three ways:

  • Ballasted system – smooth river rock or concrete pavers are installed to hold the roofing in place.
  • Mechanically attached – membranes are anchored using plates or strips to affix the roofing to the deck.
  • Fully adhered – the EPDM is bonded to the insulation, which itself is typically mechanically fastened.

Shrinking

Put simply; shrinking also leads to leaks. EPDM is a petroleum-based product that is continuously curing. Once all of the solvents are evaporated, the membrane becomes brittle, shrinks, weakens, and loses its elasticity. Additionally, EPDM seams are joined with either liquid adhesive or seam tape. Exposure to water will eventually erode the seams, so great care must be taken to keep them dry.

As the EPDM shrinks, it puts a tremendous amount of pressure on the fixed points and easily pulls the corners apart. Many unit and pipe penetration flashings have failed in this way.

Maintenance

While every roof should be inspected (ideally annually to catch problems early), old seams will need to be repaired/sealed in as little as 5-7 years to keep your service life. Due to the EPDM system’s reliance on adhesives, seam failure is an eventual maintenance item regardless of the quality of the original installation.

Heat

While EPDM is available in different colors, one of the most commonly installed is black. On hot, sunny summer days, the black, non-reflective EPDM roofing can be as much as 100 degrees hotter than the air temperature. As the heat increases, it is absorbed into the building making it more difficult and expensive to keep the inside at a comfortable temperature. It also increases the wear and tear on the HVAC equipment, reducing its useful life.

Other common factors

Early installations of EPDM commonly included utilizing a wood fiber insulation board. If leaks occur and allow water to enter the roof system, this leads to saturated wood fiberboard. This leads to adhesive failure and wood fiberboard degradation and compression, which in turn can lead to fasteners eventually puncturing the waterproofing layer.

Ballast Problems

About a third of all EPDM roofing installations use the ballast method. It features fast coverage at a relatively low cost. Over the years, freeze/thaw cycles have caused even smooth river rock to break into jagged, sharp blades. The weight from snow and foot traffic can push these sharp rocks into the EPDM and cause punctures. Ballast can also make leaks more difficult to detect and fix quickly.

Our Best Recommendation

For a permanent, warranted solution, we recommend installing a complete mechanically-fastened Springfield SmartRoof™ System.

The Springfield SmartRoof™ System is entirely maintenance free.* Certified Springfield technicians will install this system, and completed in strict accordance with the manufacturer’s specifications. It will be 100% inspected by the Springfield Team, and then by an inspector from the manufacturer. The manufacturer will then award a full 20-year warranty, which is the best on the market.

Springfield Smart Roof*Annual inspections and debris removal are recommended and included at no charge for the first two years of your roof’s life. These inspections help us track the performance of your roofing system and also keep abreast of any new developments that could occur over time. Please contact your Project Manager to schedule your inspections.

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Commercial Roofing Highlight: Built Up Roofing (BUR)

What is Built Up Roofing? (BUR)

BUR is a petroleum-based roofing system where mastics are heated to a liquid state and applied to felt rolled out on the roof substrate. Multiple layers are laid until the system is built up to the desired thickness.

Built Up Roofing System Problems

Evaporation

Any petroleum based roofing system is continuously curing, which means the solvents that keep it pliable are continually evaporating. Exposure to ponding water and UV radiation accelerate this process. When the solvents are evaporated, the layers begin to delaminate causing the system to shrink, crack, and blister.

Cracks

With a BUR roof, the curing process starts from the top down. As the solvents evaporate, the material loses mass and shrinks. This causes cracks to form over large parts of the roof. They are small at first but continue to grow, and eventually, travel all the way through the roof.

Transitions between roofing materials

Penetration flashings are problematic with a built-up roofing system. This is primarily due to the use of rigid and dissimilar materials to make this critical transition. As the mastic that is used to seal the seams in the BUR ages, it loses its ability to absorb movement and is pulled apart.

The same forces that act to destroy the penetration flashings affect the edge detail as well. Most seams where the BUR meets the edge metal tend to pull apart. Repairs involve applying additional mastic to the deficiency, but if repairs are unsuccessful, the edge detail is ineffective.

Seams between the individual pieces of parapet flashing tend to pull apart. Once open to the elements repairs often begin to crack again. The same forces that act to destroy the penetration flashings are also at work on the parapet flashings.

BUR Roof Repairs

Repairs to built up roofs involve applying additional mastic to each deficiency area. After multiple repairs, the longevity of each subsequent repair is shorter and shorter.

Our Best Recommendation

For a permanent, warranted solution, we recommend installing a complete mechanically-fastened Springfield SmartRoof™ System.

The Springfield SmartRoof™ System is entirely maintenance free.* Certified Springfield technicians will install this system, and completed in strict accordance with the manufacturer’s specifications. It will be 100% inspected by the Springfield Team, and then by an inspector from the manufacturer. The manufacturer will then award a full 20-year warranty, which is the best on the market.

Springfield Smart Roof*Annual inspections and debris removal are recommended and included at no charge for the first two years of your roof’s life. These inspections help us track the performance of your roofing system and also keep abreast of any new developments that could occur over time. Please contact your Project Manager to schedule your inspections.

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Timing Is Everything

Why does my building leak 2 days after it rains?  How come my building doesn’t leak all winter and then as soon as it starts to look like spring, it leaks like crazy?  Why do I experience roof problems when the parent company is visiting from out of state? Why does my building have “gi-normous” and dangerous looking ice daggers during the winter?  Why does a new roof cost so much?

If you have ever experienced any of the above with your industrial/commercial facility, it is time to call Springfield Inc. for a professional evaluation of your building which includes looking at the building envelope, insulation, ventilation, and various other issues.  Experienced roofing project managers along with our on-staff professional engineers can help you with an awareness of your current rooftop conditions.  Knowing the facts will help you move forward with your capital budget planning and you may be surprised to learn that a majority of our clients can find initial and immediate relief from roofing issues with small, relatively inexpensive repairs.  At Springfield, we love to make your existing roof last absolutely as long as possible so that you may focus your money on growing your business and adding employment opportunities to hard working men and women in our beautiful state of Michigan.

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